Die-Cut Solutions for Aerospace

Why Choose Mueller Custom Cut?


While examining a new set of hull boards, you notice that the boards are misaligned with the embossed foam you use. You realize that you need precision tolerance to material and complete hole removal.

How Mueller Helps

Mueller can utilize a spring-loaded system that we designed with pin placement to align holes consistently in the application. We can also customize our machining for 100% hole removal in-line.

Custom Solutions (Optimal Material Utilization)

During a material inventory assessment, you notice that your business has a large amount of unused material in stock. You need to find a way to avoid this issue and decrease overhead going forward.

How Mueller Helps

Mueller can source new products with nesting to reduce SKU’s, which lowers costs. We can also implement a failproof production line, which will improve yields, simplify assembly, and reduce overhead.

Supplier Owned & Managed Inventory (SOMI) Program

After receiving a new contract on short notice for an aircraft gasketing product that has a long lead time, you need to acquire materials quickly.

How Mueller Helps

Mueller can set up a commitment to stock raw materials in your facility, our facility, or in a third-party warehouse near your place of business. This will allow your company easy access to materials and avoid issues with short visibility.

As innovation in aerospace soars to new heights, Mueller continues to provide advanced die-cut solutions to the industry for unparalleled support since 1940. Our expert team has established long-lasting relationships within the aerospace industry, ranging from material suppliers to production equipment manufacturers. All this makes creating the designs developed by aerospace professionals easier and more cost-efficient.

There are many benefits to choosing Mueller Custom Cut as your aerospace custom-cut provider. Contact our team to find out how we can help today.

Benefits of Custom-Cut Aerospace Solutions with Mueller

Mueller’s long-lasting relationships with leaders in the aerospace industry are the result of decades worth of hard work and innovation. We carry an AS9100 certification, making us the partner of choice for your aerospace needs. Couple that with our advanced inspection equipment and thorough documentation, and you have a custom-cut solution provider you can trust for years to come.

We have a wide range of capabilities, allowing our customers to consolidate product lines for more cost-efficient production. In addition to our die-cutting solutions, our Value-Added Center provides extra care for your production needs, including the following:

  • Assembly
  • Kitting
  • Vulcanization
  • Custom Part Marking
  • Packaging

Our inventory consists of many MIL Spec and ASTM-certified raw materials, so whatever your product design needs may be, we’ll have the materials necessary to make it happen. Mueller’s skilled professionals can manage your inventory, supply chain, and scheduling concerns to keep production running smooth and without interruption. We’re also able to ship direct worldwide to your desired location, making production even more streamlined and personalized. Discover what makes Mueller different by contacting our team today.

Mueller’s Unique Aerospace Features & Products

When you work with Mueller for your aerospace die-cutting needs, you’re choosing a team that has proudly served the industry for more than 80 years. Our team is committed to excellence, which is why we set ourselves apart from the competition with the following unique features:

  • ISO9001- & AS9100-certified
  • Highest supplier performance ratings from aerospace market leaders
  • Structured to serve aftermarket production demands
  • Manufacturing and design professionals trained in all major digital/3D formats
  • Basic parts for complex products, customized to your specifications
  • Able to integrate with your ERP systems
  • Emphasis on cost-effectiveness for inexpensive, high-quality solutions

Mueller also specializes in providing various aerospace products for the continued success of the industry at large. Some of our most popular product offerings are highlighted below:

  • Specialty tapes and masking solutions (mechanical bonding, thermal management, paint masking, and abrasion resistant)
  • Environmental and mechanical seals and gaskets (door, window, hatch, fluid, thermal insulation)
  • EMI/RFI shielding (electronics/radar protection, antenna gaskets)
  • Specialty foam (aircraft interiors, sound/vibration control, seating/insulation)

We take pride in providing exceptional products to our aerospace clients, emphasizing both cost and quality to deliver unparalleled results. No matter the shape or size of your aerospace project, our team can provide you with the products you need whenever you need them. Contact our team to find out more about why we’re the industry’s preferred provider for aerospace die-cut solutions.

Choose Mueller’s Custom-Cut Aerospace Solutions

For more than 80 years, Mueller Custom Cut has served the aerospace industry, providing exceptional die-cut services from design to production. Our team has the skills and expertise necessary to provide the solutions you need for your aerospace project, with a track record of proven success and long-lasting industry relationships to prove our abilities. Find out why we’re consistently chosen by industry leaders as their preferred custom-cut provider by contacting our team today.

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