Custom-Cut Foam Solutions

Shipping fragile materials to your customers can be a hassle — especially when your products are irregularly shaped and prone to damage during transportation. In order to maintain a good consumer rating and meet delivery expectations, you need a custom-cut solution to fit your packing needs.

Mueller’s foam die-cut solutions are the perfect way to ensure your products make it to consumers safely and in a timely manner. We can make any size or shape to fit the specific dimensions of your most delicate products for optimal shipping.

To learn more about how our custom foam die-cut solutions can help you, contact our team online today.

Benefits of Foam Die-Cut Solutions

Mueller custom-cuts the foam to fit the shape and size of your product, so shipping is safe and easy. Using a foam mold that perfectly conforms to the shape of your product is the best way to ensure safe travel. Pack your sensitive products in a foam mold to minimize the risk for damage to occur during transportation.

Choosing a foam die-cut solution for your shipping and packing needs is also cost-effective. The perfect solution for large-scale orders, purchasing a foam solution in bulk is one of the most inexpensive methods for ensuring your products always arrive safely and on time. Custom foam inserts and padding are used in a wide range of industries — from refrigeration and HVAC to consumer electronics and recreational equipment.

When you pack your products using a custom foam mold, you’ll leave a great first impression on your consumers because they’ll see the care with which you shipped the goods they needed.

Find out more about the benefits of custom foam die-cut solutions by contacting the Mueller team today.

Custom-Cut Foam for Your Business

Our foam solutions come in a variety of material types designed to match the specific needs of your product. Designed to provide the ultimate protection based on size, shape, and product material, our variety of different foam materials can provide the best packing solution no matter what the product may be. Following are the foam materials we have on-site to make your custom mold possible:

  • Crushed foam
  • ECH (epichlorohydrin)
  • EPDM
  • EVA (ethylene vinyl acetate)
  • LDPE (low-density polyethylene)
  • Neoprene
  • Polyethylene
  • Polyurethane (open-cell)
  • Poron® (cellular urethane)
  • Reticulated/Filter
  • Silicone
  • Sponge (hydrophilic and hydrophobic)
  • Volara® (cross-linked polyethylene)

No matter the size, shape, or materials of your product, Mueller has the custom-cut solution to fit your packing and shipping needs.

To find out which of our foam molds is best suited for your products, contact our team today.

Industries for Custom-Cut Solutions

Mueller has unparalleled die-cutting services that have been used in a variety of industries. These markets include:

  • Aerospace
  • Electronics
  • Transportation
  • LED lighting
  • Rubber seal gaskets
  • Meters
  • Health and safety
  • Power GEN
  • HVAC
  • Industrial

The possibilities are endless when you have the right die-cutting team to bring your project to life. At Mueller, we specialize in many different industries to produce functional and quality products that can fit into your industry.

Choose Mueller Custom-Cut Foam

For more than 80 years, Mueller Custom Cut has offered unmatched die-cut solutions using advanced industry technologies to deliver the best products to each of our clients. Serving a wide range of industries and offering die-cut solutions in virtually any material, our team has the skills and expertise necessary to provide a custom-cut product that fits your every need.

Discover the difference custom die-cut solutions can make by contacting Mueller today for your custom-cut foam needs.

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Why Us Strong customer relationships & innovative die-cut solutions since 1940.